The side hole machining process mainly includes the following steps:
1. Positioning and clamping: Firstly, accurately position the workpiece that needs to be drilled, and then securely clamp it to prevent movement or rotation during the drilling process. This operation is to ensure that the machine can work normally and avoid accidental damage to workers or equipment.
2. Enter the corresponding parameters and required graphics into the automatic programming system. This step is the preparation phase, laying the groundwork for the actual production that follows.
3. Preparation work for cutting tools, selecting suitable tools and specifications based on the specific situation of the work object.
4. Set the spindle speed and adjust it to the appropriate speed range according to the process requirements. This can be adjusted based on the specific material conditions and the size of the required holes. 5. Balance cylinder detection (optional). This item is an additional check that can be performed after completing the previous step's settings. 6. The adjustment of the pressure gauge starts from the air compressor entering the oil pressure buffer through a four-way valve and injecting it into the pulse generation pipeline, where it is located on the pistons of various components (including cutting and punching dies). Then, the pressure display of the air pipe is used to determine whether the airflow size of each group is consistent and how stable the entire equipment is? This step belongs to the safety and security design inspection. 7. Installation template: Install the upper and lower molds accurately according to the position of the guide marks on the mold, and ensure that the lower cutting grooves match according to the regulations to ensure flatness and no errors; Shaking the sample rod gently by hand should be smooth and there should be no obvious feeling of resistance, which is considered qualified. The formal batch tapping (idle test) can only be completed if there are no abnormal phenomena; This mainly focuses on checking the above aspects to ensure the smooth progress of the entire process, while also paying attention to whether there are any unexpected situations and resolving them in a timely manner to ensure that the quality meets the standards. 9. After completion, it is necessary to organize and maintain the finished product in order to make it more convenient and efficient for future use and extend its service life. The above is an introduction to the specific processing program of the side hole machine. We hope it will be helpful to you!